How To Cut Hinge Mortise With A Router

The hand tool method requires just a utility knife a hammer or mallet and a sharp wood chisel. Milling a mortise on your router table is essentially a blind operation because youll cut the mortise by plunging the wood down into the bit. Hinge mortises on a door are often cut by machine with a router and straight bit but you can cut.
how to cut hinge mortise with a router

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How to cut mortises accurately with a hand held router a straight bit a template guide and a few scraps.

How to cut hinge mortise with a router. The only down side is the template jig has to be screwed into the piece to be secured. A hinge mortise is the shallow cut made in the edge of a door and the door jamb that mirrors the size and thickness of the door hinge. A plunge router is one of the best choices because you can accurately control the depth of cut and the machine delivers clean and precise results. You can cut a hinge mortise with hand tools or a power tool.

Repeat at the top edge of the door. The hinge mortise allows the hinge to be mounted flush with the jamb and door so the door will close properly. Very intuitive clean and fast with my hand router. Leah demonstrates how to use a router and jig to cut perfect door hinge mortises quickly and easily.

Get the door hinge jig shown in this video through our l. Way more information than you ever wanted on how to fell a tree. With it youll be able to cut every size of butt hinge mortise youll ever need in a fraction of the time it would take you to chisel them out by hand. There are many ways to make mortises and just about as many tool options.

Mortising a door hinge using a router without a jig. This was my first custom door install so i was a bit nervous to cut into a custom ordered slab. Most of all it left a clean cut. To rout mating mortises in the cabinet clamp the jigs support arm to the face frames stile see photo below.

There are lots of ways to cut a mortise. And with a few optional inserts you can add butler tray hinges and sewing machine hinges in a various sizes to the list. The jig carol mentions is the rockler jig it mortising system. Worlds best tree felling tutorial.

The templates were a decent fit for the 4 inch rounded hinges i bought. The power tool method uses a router and hinge mortising jig. Before cutting your door hinge mortise place your hinge on top of the door and outline it with a pencil. Then align the support arms bottom edge with the bottom edge of the door clamp it in place and rout the mortise as shown above.

Using a utility knife trace along the outline to create small groves then make a cut on the front or back side of the door indicating the mortises depth. Your router table is one of the quickest and most foolproof ways to cut mortises. The jig is clamped to the door and guides the router through the cut. First use a hinge to set the router bits cutting depth photo below.